Crane Control Systems
For new builds and lifetime extension
Modern cranes place ever-increasing demands on safety, availability and flexibility. Whether it’s a new crane or extending the service life of an existing installation, a reliable and future-proof control system is essential.
Batenburg JB Systems designs, builds and modernises crane control systems for ports, terminals, offshore and heavy industry, amongst others. We combine in-depth automation expertise with practical experience in both greenfield and brownfield environments.
New build
Fully integrated control systems for new cranes
For new builds, we supply complete crane control systems that are tailored to your operations, environment and future expansions right from the initial design stage. We design and implement scalable and robust control architectures in which PLCs, drives, safety functions and operator controls work together seamlessly. In doing so, we take into account future automation, remote operation and data integration, ensuring your crane is ready to meet new requirements in the long term.
Meer informatie?
Kees van der Meijden
Sales Manager
What we provide for new-build projects
Design and engineering of complete crane control systems
PLC and drive architecture (brand-independent)
Local and central control concepts (HMI / SCADA)
Integration of safety functions and motion control
Preparation for remote operation and automation
Industrial network architecture (fibre optic, copper and wireless)
Panel building (drive and control cabinets)
Installation work
The result: a modern, reliable and future-proof control system that is fully tailored to your crane and operation.
Lifetime Extension & Retrofit: Give existing cranes a new lease of life
Many cranes still have a long mechanical service life, whilst PLCs, drives and control systems are outdated or even obsolete. A targeted lifetime extension can significantly prolong a crane’s technical and economic service life.
Batenburg JB Systems modernises existing crane control systems without the need for major structural modifications. We replace outdated control technology with modern, well-supported platforms and add new functionality where necessary.
Our approach to lifetime extension and retrofitting
Technical assessment of PLCs, drives, networks and safety systems
Analysis of availability, maintenance and spare parts risks
Migration to modern PLC and drive platforms
Functional upgrades with minimal downtime
Integration of new safety systems and operator support
Advantages of lifetime extension
Extended crane service life
Greater reliability and availability
Improved safety and compliance
Lower lifecycle costs compared to replacement
Automation & safety
Greater safety, better visibility, more control
Modern crane control systems do more than just control the crane. We integrate advanced automation and safety solutions that support operators and reduce risks.
Collision avoidance & situational awareness
We supply and integrate systems based on LiDAR, radar and camera technology. These systems prevent collisions between cranes, vehicles and infrastructure, and enhance safety in complex and busy environments.
Camera and visionsystems take care of:
Improved visibility for the operator
Assistance with complex manoeuvres
Suitable for both local and remote operation
Integration with PLC, SCADA en HMI
Remote operation
Preparation for or full implementation of remote control
Reducing operator exposure in high-risk environments
Suitable for phased implementation
Industrial Networks & Connectivity
Reliable data and video connectivity for cranes
Crane control systems are becoming increasingly reliant on data, video and real-time communication. A robust network is crucial, particularly for remote operation, camera systems and mobile cranes. Batenburg JB Systems designs and implements industrial network solutions, including:
Fixed networks (copper and fibre optic)
Industrial Wi-Fi
Wireless mesh networks for mobile applications
Lower lifecycle costs compared to replacement
For dynamic environments, such as ports and terminals, we integrate Rajant networks, amongst other solutions, to provide reliable and self-healing wireless communication for cameras and other data.
Why Batenburg JB Systems?
Brand-independent and forward-looking
Experience in both new-build and brownfield projects
A single partner for engineering, implementation and service
Strong focus on ports, offshore and heavy industry
Solutions that adapt to your operations
Would you like to know what’s possible for your crane or crane fleet? Contact us for a technical assessment or a consultation.
